Why drones are now the key to dismantling nuclear power plants
Safe dismantling of nuclear power plants: High-tech solutions for maximum efficiency and safety
Dismantling nuclear power plants is not only a technical challenge, but also an enormous organisational task. Innovative technologies such as drones and Underwater drones play a key role in making planning and processes more efficient. They provide precise insights into areas that are difficult to access, reduce risks and enable massive cost savings. In this article, you will learn how these technologies make dismantling safer and more economical.

Challenges in the decommissioning of nuclear power plants
1. complex plant structure
- Nuclear power plants consist of structures that are difficult to access, such as reactor pressure vessels, pipelines and cooling systems.
- Access to these areas is often risky and technically demanding.
2. ensuring radiation protection
- Even after removal of the fuel rods, part of the plant remains radioactively contaminated.
- Minimising radiation exposure for staff is the top priority.
3. planning and documentation
- Dismantling processes require precise data on the condition and contamination of components.
- This data is essential in order to organise the process efficiently and comply with regulatory requirements.
4. disposal logistics
- The professional separation, packaging and transport of contaminated and uncontaminated materials requires a sophisticated logistics concept.
- Different categories of waste have to be treated and stored differently, from low-level to high-level radioactive materials.
5. technical complexity of decontamination
- Surface decontamination by mechanical or chemical processes must be adapted for different materials and degrees of contamination.
- Some components have to be decontaminated remotely or robotically, which is technically very demanding.
6. time and financial expenditure
- The dismantling process often extends over several decades.
- The costs are difficult to calculate and often increase during the process due to unexpected challenges.
7. personnel requirements
- Highly qualified personnel with specialised know-how are required.
- Due to the long dismantling period, expertise must be passed down through generations.
- Demographic change is making the recruitment of skilled labour more difficult.
8 Legal and social aspects
- Complex authorisation procedures have to be gone through.
- Public perception and acceptance play an important role.
- Changes in legal requirements may occur during the long dismantling phase.
Legal framework and dismantling strategies
1. legal basis
- The German Atomic Energy Act obliges operators to dismantle plants immediately after decommissioning.
- Direct dismantling is classified as the preferred strategy in order to optimally utilise existing infrastructure and employee expertise.
2. systematic dismantling sequence
- The process begins with the most heavily contaminated areas, in particular the reactor pressure vessel.
- The work progresses systematically outwards until the "green field" state is reached.
3. technical procedures
- Carrying out surface decontamination of affected areas.
- Use of remote-controlled systems for the dismantling of activated components.
- Continuous radiation measurements to prepare the materials for final disposal.
The use of the Flyability Elios 3 and modern ROVs
The Flyability Elios 3 is an indoor drone that has been specially developed for inspections in confined, hazardous and contaminated areas. In addition, modern ROVs the inspection of underwater structures in nuclear power plants, such as decay pools or cooling water reservoirs. These technologies are indispensable tools for decommissioning.
1. accessibility and flexibility
- The Elios 3 inspects complex structures such as:
- Branched pipe systems
- Interiors of pressurised containers
- Shafts and ventilation ducts
- ROVs enable the investigation of underwater areas such as:
- Decay pool
- Cooling water systems
- Underground tanks and reservoirs
- Both systems offer maximum safety during inspection thanks to their precise controllability and high stability.
2. reduction of radiation exposure
- With their remote control, the Elios 3 and ROVs enable inspection without workers having direct contact with contaminated or hard-to-reach areas. This significantly reduces radiation exposure and increases safety.
3. precise data acquisition
- LiDAR scans: High-precision 3D models for planning and analysing dismantling processes.
- 4K cameras: High-resolution images, supported by powerful LEDs, facilitate the identification of cracks, corrosion and other defects.
- Sonar technology for ROVs: Enables precise mapping and investigation of underwater structures even in poor visibility conditions.
4. efficiency and cost savings
- The use of these technologies reduces time-consuming work such as:
- Scaffolding and climbing operations
- Extensive safety measures
- Emptying water reservoirs for inspections
- At the same time, they speed up data collection and reduce project costs.
Possible applications of indoor drones (Flyability ELIOS 3) and ROVs (underwater drones)
1. inspection of pipe systems
- Mapping of contaminated pipelines before dismantling to optimise interface planning.
- Measurement of radiation intensity in various pipe sections for planning decontamination measures.
- Identification of the safest access points for subsequent dismantling work.
2. inspection of tanks and containers
- 3D scanning of reactor pressure vessels and other contaminated containers for precise dismantling planning.
- Radiation measurements to map hotspots and determine the dismantling sequence.
- Documentation of the condition of seals and joints for safe disassembly.
3. analysis of concrete and steel structures
- Detection of the penetration depth of contamination in concrete walls for planning decontamination.
- Identification of activated areas in steel structures for targeted dismantling measures.
- Documentation of wall thicknesses and material transitions for the selection of suitable dismantling techniques.
4. underwater inspections
- Surveying and mapping of spent fuel pools prior to decontamination.
- Investigation of sediments and deposits in cooling water systems to plan disposal.
- Documentation of the condition of underwater installations for the planning of dismantling.
5. documentation
- Continuous monitoring of deconstruction progress in contaminated areas.
- Creation of detailed 3D models as a basis for authorisation procedures.
- Complete documentation of all dismantling steps for authorities and supervisory bodies.
Sustainability and innovation in demolition
The dismantling of nuclear power plants poses not only technical, but also ecological and economic challenges. With the Flyability Elios 3 and modern ROVs, operators can master the challenges of decommissioning efficiently.
1. minimisation of risks and environmental pollution
- Reduction of radiation exposure for personnel through remote inspections and documentation.
- Precise planning of decontamination measures through detailed preliminary investigations.
- Avoidance of unnecessary interventions through precise condition assessment before dismantling measures.
2. acceleration of the dismantling processes
- Faster detection of contamination and material conditions for efficient dismantling planning.
- Optimised dismantling strategies thanks to precise 3D models of the plant structure.
- Reduction of downtimes through foresighted planning and documentation.
3. transparency and quality assurance
- Complete documentation of all dismantling steps for supervisory authorities.
- Comprehensible classification of contaminated materials for disposal planning.
- Detailed progress monitoring for transparent project management.
4. integration into modern dismantling concepts
- Combination with proven decontamination and dismantling techniques.
- Integration into digital planning tools for efficient project management.
- Support in the optimisation of disposal routes and material flows.
5. future-orientated technology development
- Continuous improvement of inspection and documentation technologies.
- Development of new application scenarios for complex dismantling situations.
- Contribution to the standardisation of dismantling processes in nuclear technology.
Ensure your dismantling success - with precise inspection and documentation!
- We look forward to your enquiry and will respond promptly!
Frequently asked questions
- Significant reduction in radiation exposure for staff
- Fast and precise inspection of hard-to-reach areas
- Cost savings due to elimination of costly scaffolding structures
- Comprehensive documentation through high-resolution image and measurement data
- The Elios 3 is designed as an inspection drone for industrial environments and has a robust construction
- Strict compliance with radiation protection specifications and clearance values
- After each use, a careful check is carried out in accordance with the radiation protection guidelines
- If required, the drones can be deployed as control area-bound equipment
- High-resolution 4K video recordings
- Detailed photos for damage analysis
- 3D models through LiDAR scanning
- Precise surveying data for dismantling planning
- Standard assignments can be planned and implemented within 1-2 weeks
- In emergencies, we are also on site within 48 hours at short notice
- The actual duration of the assignment depends on the scope and complexity of the areas to be inspected
- Indoor inspections can be carried out at short notice by arrangement
- The deployment planning is carried out in close coordination with your radiation protection
- Recommended lead time for optimal scheduling: 1 week