Drone inspection for industry & power plants

Professional drone inspection with state-of-the-art technology: Kopterflug is your expert for safe and efficient inspections in Industrial plants and power stations. Our specialised inspection and underwater drones enable precise inspections even in areas that are difficult to access - without interrupting operations.

Professional drone inspection: maximum expertise in complex industrial environments

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Dipl. Ing. Karsten Lehrke

Welcome to Kopterflug - Your expert for professional drone inspections. With our specialised equipment and years of experience, we offer you inspection solutions at the highest level. Our drone and underwater drones enable precise inspections even where conventional methods reach their limits.
From the non-destructive testing from high-resolution 3D scans of critical infrastructures to detailed documentation of damage - we provide you with all the relevant data for a well-founded assessment of your systems.

We look forward to hearing from you:

A selection of our customers and partners

Industrial inspections with drones and technology

We offer modern and Safe inspection solutions for your industrial plants. We use drone technology to inspect and digitise even hard-to-reach and dangerous areas. Whether inspections in confined spaces, under water or from the air - our expertise ensures safety and efficiency. This allows you to keep an eye on your systems at all times and minimise risks. You are also welcome to take a look at our Blog over!

Safe underwater inspections with the Chasing M2 Pro Max in hard-to-reach depths thanks to high-resolution 4K images and precise navigation data.
Safe inspections with the Flyability ELIOS 3 in indoor areas that are difficult to access thanks to high-resolution 4K images and LiDAR data

Talk to our experts now and find out how our inspection solutions can monitor your systems safely and efficiently.

Flyability ELIOS 3 Drone: safe inspection in hazardous environments

Experts for industrial inspections

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Christian
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Karsten
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Phil
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Juliana
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Stephan

Talk to our experts now and find out how our inspection solutions can monitor your systems safely and efficiently.

Our services and areas of application

Drone inspections offer a Flexible and efficient optionto safely inspect areas that are difficult to access or dangerous. As Experts in the field of industrial inspections we use the latest drone technologies to provide you with precise data and detailed analyses.

Our services cover a wide range of applications - from inspection large industrial plants about the Inspection of buildings up to Special tasks in confined spaces or hazardous environments. Whether indoors or outdoors, we customise our services precisely to your requirements and guarantee maximum efficiency and safety.

Our areas of application include

  • Industrial plants: Inspection of crane runways, pipelines, chimneys and systems at great heights
  • power stations: Inspection of boiler systems, turbines and other areas that are difficult to access
  • Containers and tanks: Visual inspections and LiDAR scans of containers and silos - both above and below water
  • Chimneys: Precise detection of damaged areas and corrosion in hard-to-reach places
  • Underwater inspections: Inspections of underwater structures and tanks with micro-ROVs
  • Building structures: Condition assessment of facades, roofs and other critical building elements
  • Refractory linings: Inspection of industrial furnaces and other heat-resistant systems
  • Drinking water systems: Hygienic and thorough inspections in sensitive drinking water areas

Our drone solutions make it possible for you, Save time and costswhile simultaneously capturing detailed inspection data without disrupting ongoing operations. Each deployment is individually planned to achieve the best results for your specific requirements.

Interior and exterior inspection of industrial and power plant chimneys by drone and camera
Safe and fast inspection of Tanks and silos with the Flyability ELIOS 3 - efficient and precise
Interior inspection of roofs / ceiling inspection by drone
Inspection in refractory construction without scaffolding and dismantling of systems
Inspection by drone in accordance with DIN EN 15635 and DGUV

This is just a very small selection from our portfolio - We offer you many other customised inspection solutions.

The 5 latest articles from our blog "Insight"

Discover the latest articles from our "Insight" blog - valuable information to help you make inspections more efficient, reduce costs and optimise operations.

Safe and efficient with the latest drone and ROV technology: the dismantling of nuclear power plants is being revolutionised. Discover how precise inspections and advanced methods are overcoming the challenges of dismantling. ...
19 January 2025
The truth about the job of a drone pilot: not an apprenticeship, but an additional qualification with limited prospects. Our article explains why it takes more than just flying skills and how you can use drones sensibly in your job. ...
13 January 2025
Drones have become an indispensable tool in the process industry for safely and efficiently inspecting areas that are difficult to access. This article shows 10 real-world use cases of how drones are revolutionising inspections in tanks, chimneys, pipelines and more. With state-of-the-art technology such as 4K cameras, LiDAR and thermography, drones provide accurate data, reduce downtime and increase safety. Find out how companies are not only saving costs by using drones, but ...
11 January 2025
Concrete is indispensable in industrial plants - from supporting structures and foundations to chimneys and silos. But like all materials, concrete is susceptible to damage that can affect its load-bearing capacity and service life. This article looks at the seven most common types of concrete damage in industrial environments, from mechanical cracking and spalling to chemical effects such as carbonation and chloride attack and biological damage caused by algae growth. Find out how ...
5 November 2024
Modern hybrid inspections are revolutionising industrial plant inspection. By combining drone technology and targeted traditional inspection, companies can reduce their inspection costs by up to 80% while increasing efficiency. Without costly scaffolding and expensive plant shutdowns, drones provide a fast and accurate initial assessment, followed by a pinpoint detailed inspection only where necessary. Find out how this innovative approach not only saves you time and money, but ...
4 November 2024
Digital precision: 3D point clouds for detailed system inspections

Why are drone inspections indoors useful?

Drone inspections are revolutionising the way we inspect the interiors of industrial facilities. Instead of exposing employees to hazardous conditions or using complicated and expensive access methods, drones allow for safe, fast and cost-effective inspection of even the most inaccessible areas. Equipped with the latest technology, they penetrate spaces that are dangerous or even inaccessible to humans. The drone keeps people out of dangerous areas while ensuring a thorough inspection.

What advantages do indoor drone inspections offer over traditional methods?

Indoor drone inspections offer numerous advantages that far surpass traditional methods. Not only do they significantly reduce costs and time, they also minimise risks for personnel. Drones can be used flexibly without interrupting the operation of a plant and provide extremely precise data. This results in less downtime and more efficient maintenance planning. The drone is extremely efficient and makes it possible to achieve results quickly and safely.

What types of indoor spaces can be inspected with drones?

Drones are incredibly versatile and can be used in a wide variety of indoor spaces. Whether it is narrow Boilerextensive tanks, high Chimneys or complex pipework systems - drones can penetrate wherever human access is difficult or dangerous. They are ideal for inspecting industrial interiors that would otherwise be difficult or impossible to access. The drone keeps people out of dangerous areas and offers a flexible solution for complex inspections.

What safety precautions must be taken during indoor drone inspections?

Safety is the top priority for drone inspections. Thorough risk assessments are carried out before each inspection to ensure that the drone can operate safely. Flight plans are precisely defined and the drone is programmed to manoeuvre safely around obstacles. Regular maintenance and checks of the drone are essential to ensure its optimal performance and safety. This minimises risks while achieving optimal results.

How accurately can drones detect damage or anomalies indoors?

Drones are equipped with state-of-the-art sensors and cameras that are capable of precisely detecting even the smallest damage and anomalies indoors. Whether cracks, Corrosion or leaks - the drone can detect and document these immediately, often down to the millimetre. This precise data is essential for planning maintenance work and ensuring the structural integrity of a system. The drone delivers optimal results that enable quick and accurate analyses.

What are the challenges of drone inspections in confined or dark indoor spaces?

Confined and dark indoor spaces pose particular challenges for inspections, but drones are ideally equipped for this. Thanks to advanced navigation systems and integrated light sources, drones can manoeuvre safely in difficult environments and collect high-quality data. Even in the most complex and darkest areas, drones provide clear images and precise data needed to make informed decisions. The drone delivers optimal results, even in the most challenging conditions.

How do obstacles such as pipes or cables affect the drone inspection?

Obstacles such as pipes or cables can make an inspection more complicated, but drones such as the Flyability Elios 3 are specially designed to overcome such challenges. Equipped with protective cages and advanced control technology, they can safely navigate around obstacles while continuing to perform accurate inspections. This capability makes drones an indispensable tool in complex industrial environments. The drone keeps people out of dangerous areas and enables safe and effective inspection.

How long does an indoor drone inspection usually take?

The duration of an indoor drone inspection varies depending on the scope and complexity of the inspection area, but in general, drone inspections are significantly faster than traditional methods. From half an hour to several hours, drones provide a fast, efficient yet thorough inspection with minimal disruption to operations. This efficiency not only saves time, but also costs. The drone is extremely efficient and minimises downtime significantly.

Can indoor drone inspections disrupt the normal operation of a plant?

Indoor drone inspections are designed to cause minimal disruption to the operation of a system. In most cases, the inspection can be carried out while the system continues to run, which minimises downtime. This is a decisive advantage over conventional Inspection methodswhich often require a complete interruption of operations. The drone is extremely efficient and ensures that your plant continues to run smoothly.

What types of data (e.g. images, videos, 3D scans) can be captured during an indoor drone inspection?

Drones capture a wide range of data that is essential for comprehensive analyses. High-resolution images, detailed videos, thermographic images and precise 3D scans are among the standard data collected during a drone inspection. This data provides a clear and comprehensive overview of the condition of the system and serves as a valuable basis for planning maintenance and repair measures. The drone delivers optimal results that enable informed decision-making.

In which cities does Kopterflug offer inspections?

We operate throughout Germany and offer our inspection services in numerous cities and regions. Our work focuses on cities such as Berlin, Hamburg, Munich, Stuttgart, Frankfurt am Main, Essen, Dortmund, Leipzig, Hanover, Bremen and many more. We also work in cities such as Ingolstadt, Ludwigshafen, Kassel, Heilbronn, Augsburg, Ulm, Wuppertal and many other locations. We come exactly where you need us.

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Frequently asked questions

Drones enable inspections without direct physical presence in hazardous areas. They reduce the risk of crashes, contact with hazardous substances and exposure to extreme temperatures or radiation.
The DJI M30T is particularly suitable for outdoor inspections, while the Flyability ELIOS 3 is ideal for inspections in tight, hard-to-reach areas. Both models offer robust constructions and specialised sensors for detailed inspections.
Drones are used in areas such as high-voltage power lines, wind turbines, solar installations, tanks, pipelines, boiler systems and narrow shafts. They cover both indoor and outdoor inspections.
Drones carry out inspections at heights and in hard-to-reach places, reducing the need for dangerous climbing and abseiling techniques. This significantly reduces the risk of falls and other accidents.
Drones can inspect hot, toxic or radiated environments without exposing staff to these hazards. This reduces health risks and protects employees.
Modern drones offer high-resolution image and video documentation, thermographic analyses and 3D models that enable precise and traceable recording of inspection results.
The use of drones eliminates long set-up times for scaffolding or special equipment. Fewer personnel are required and plant downtimes are reduced, resulting in overall cost savings.
Thorough flight planning, risk assessment, weather checks and coordination with the system operator are crucial. This ensures that the operation is carried out efficiently and safely.
Important steps include continuous communication within the team, systematic processing of checkpoints, regular battery checks and the documentation of anomalies.
Future developments such as improved sensors, AI-supported damage detection, enhanced autonomy functions and integration into digital twins will increase the safety and efficiency of the Industrial inspection further increase.
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