Drone inspection of industrial plants and power stations

For more than a half a decade we inspect Industrial plants, power stations and infrastructure. Zum Einsatz kommen Drohnen wie die Flyability ELIOS 3, DJI M30T, Underwater drones und Rover.

Maximum experience in the inspection of complex industrial environments

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Dipl. Ing. Karsten Lehrke

Welcome to Kopterflug - Your expert for modern drone inspections. With our drone and underwater drones, we offer fast, safe and detailed inspections of hard-to-reach areas in industrial plants, power stations and infrastructure.

From Corrosion monitoring on steel and concrete structures through to Crack testing and Weld seam inspections we provide you with the important data you need to maintain the integrity of your systems.

We look forward to hearing from you:

A selection of our customers and partners

Industrial inspections with drones and technology

We offer modern and Safe inspection solutions for your industrial plants. We use drone technology to inspect and digitise even hard-to-reach and dangerous areas. Whether Inspections in confined spacesunder water or from the air - our expertise ensures safety and efficiency. This allows you to keep an eye on your systems at all times and minimise risks.

Safe underwater inspections with the Chasing M2 Pro Max in hard-to-reach depths thanks to high-resolution 4K images and precise navigation data.
Safe inspections with the Flyability ELIOS 3 in indoor areas that are difficult to access thanks to high-resolution 4K images and LiDAR data

Talk to our experts now and find out how our inspection solutions can monitor your systems safely and efficiently.

Flyability ELIOS 3 drone: Safe inspection in hazardous environments

Experts for industrial inspections

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Christian
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Karsten
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Phil
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Juliana
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Stephan

As dedicated experts We develop well thought-out inspection strategies that are based on in-depth technical knowledge and state-of-the-art drone technology based.

Our services and areas of application

Drone inspections bieten eine flexible und effiziente Möglichkeit, schwer zugängliche oder gefährliche Bereiche sicher zu inspizieren. Als Experten im Bereich der industriellen Inspektionen setzen wir modernste Drohnentechnologien ein, um Ihnen präzise Daten und detaillierte Analysen zu liefern.

Unsere Leistungen decken eine Vielzahl von Einsatzgebieten ab – von der Inspektion großer Industrieanlagen über die Überprüfung von Bauwerken bis hin zu Spezialaufgaben in engen Räumen oder gefährlichen Umgebungen. Ob Indoor oder Outdoor, wir passen unsere Dienstleistungen genau an Ihre Anforderungen an und garantieren dabei höchste Effizienz und Sicherheit.

Zu unseren Einsatzgebieten gehören unter anderem:

  • Industrieanlagen: Inspektion von Kranbahnen, Rohrleitungen, Schornsteinen und Anlagen in großen Höhen
  • Kraftwerke: Überprüfung von Kesselanlagen, Turbinen und anderen schwer zugänglichen Bereichen
  • Behälter und Tanks: Visuelle Inspektionen und LiDAR-Scans von Behältern und Silos – sowohl über als auch unter Wasser
  • Schornsteine: Präzise Erfassung von Schadstellen und Korrosion an schwer zugänglichen Stellen
  • Unterwasserinspektionen: Inspektionen von Unterwasserstrukturen und Tanks mit Micro-ROVs
  • Gebäudestrukturen: Zustandsbewertung von Fassaden, Dächern und anderen kritischen Bauelementen
  • Feuerfeste Auskleidungen: Inspektion von Industrieöfen und anderen hitzebeständigen Anlagen
  • Trinkwasseranlagen: Hygienische und gründliche Inspektionen in sensiblen Trinkwasserbereichen

Unsere Drohnenlösungen ermöglichen es Ihnen, Zeit und Kosten zu sparen, während gleichzeitig detaillierte Inspektionsdaten erfasst werden, ohne den laufenden Betrieb zu stören. Jeder Einsatz wird individuell geplant, um die besten Ergebnisse für Ihre spezifischen Anforderungen zu erzielen.

Interior and exterior inspection of industrial and power plant chimneys by drone and camera
Safe and fast inspection of tanks and silos with the Flyability ELIOS 3 - efficient and precise
Interior inspection of roofs / ceiling inspection by drone
Inspection in refractory construction without scaffolding and dismantling of systems
Inspection by drone in accordance with DIN EN 15635 and DGUV

This is just a very small selection from our portfolio - We offer you many other customised inspection solutions.

The 3 latest articles from our blog "Insight"

Discover the latest articles from our "Insight" blog - valuable information to help you make inspections more efficient, reduce costs and optimise operations.

Sprinklertanks sind zentrale Komponenten im Brandschutz und müssen regelmäßig gewartet werden, um im Ernstfall zuverlässig zu funktionieren. Von Defekten in ...
13. October 2024
Rohrbrücken spielen eine essenzielle Rolle in Industrieanlagen, sind aber durch ständige Belastungen und Umwelteinflüsse anfällig für diverse Schäden. Traditionelle Inspektionsmethoden ...
13. October 2024
Micro-ROVs bieten eine sichere und effiziente Alternative zu traditionellen Tauchereinsätzen und dem Abpumpen von Anlagen. Sie navigieren in engen Räumen, ...
13. October 2024
Digital precision: 3D point clouds for detailed system inspections

Why are drone inspections indoors useful?

Drone inspections are revolutionising the way we inspect the interiors of industrial facilities. Instead of exposing employees to hazardous conditions or using complicated and expensive access methods, drones allow for safe, fast and cost-effective inspection of even the most inaccessible areas. Equipped with the latest technology, they penetrate spaces that are dangerous or even inaccessible to humans. The drone keeps people out of dangerous areas while ensuring a thorough inspection.

What advantages do indoor drone inspections offer over traditional methods?

Indoor drone inspections offer numerous advantages that far surpass traditional methods. Not only do they significantly reduce costs and time, they also minimise risks for personnel. Drones can be used flexibly without interrupting the operation of a plant and provide extremely precise data. This results in less downtime and more efficient maintenance planning. The drone is extremely efficient and makes it possible to achieve results quickly and safely.

What types of indoor spaces can be inspected with drones?

Drones are incredibly versatile and can be used in a wide variety of indoor spaces. Whether it is narrow Boilerlarge tanks, tall chimneys or complex pipework systems - drones can penetrate anywhere where human access is difficult or dangerous. They are ideal for inspecting industrial interiors that would otherwise be difficult or impossible to access. The drone keeps people out of dangerous areas and offers a flexible solution for complex inspections.

What safety precautions must be taken during indoor drone inspections?

Safety is the top priority for drone inspections. Thorough risk assessments are carried out before each inspection to ensure that the drone can operate safely. Flight plans are precisely defined and the drone is programmed to manoeuvre safely around obstacles. Regular maintenance and checks of the drone are essential to ensure its optimal performance and safety. This minimises risks while achieving optimal results.

How accurately can drones detect damage or anomalies indoors?

Drones are equipped with state-of-the-art sensors and cameras that are able to precisely detect even the smallest damage and anomalies indoors. Whether cracks, corrosion or leaks - the drone can detect and document these immediately, often down to the millimetre. This precise data is essential for planning maintenance work and ensuring the structural integrity of a facility. The drone delivers optimal results that enable quick and accurate analyses.

What are the challenges of drone inspections in confined or dark indoor spaces?

Confined and dark indoor spaces pose particular challenges for inspections, but drones are ideally equipped for this. Thanks to advanced navigation systems and integrated light sources, drones can manoeuvre safely in difficult environments and collect high-quality data. Even in the most complex and darkest areas, drones provide clear images and precise data needed to make informed decisions. The drone delivers optimal results, even in the most challenging conditions.

How do obstacles such as pipes or cables affect the drone inspection?

Obstacles such as pipes or cables can make an inspection more complicated, but drones such as the Flyability Elios 3 are specially designed to overcome such challenges. Equipped with protective cages and advanced control technology, they can safely navigate around obstacles while continuing to perform accurate inspections. This capability makes drones an indispensable tool in complex industrial environments. The drone keeps people out of dangerous areas and enables safe and effective inspection.

How long does an indoor drone inspection usually take?

The duration of an indoor drone inspection varies depending on the scope and complexity of the inspection area, but in general, drone inspections are significantly faster than traditional methods. From half an hour to several hours, drones provide a fast, efficient yet thorough inspection with minimal disruption to operations. This efficiency not only saves time, but also costs. The drone is extremely efficient and minimises downtime significantly.

Can indoor drone inspections disrupt the normal operation of a plant?

Indoor drone inspections are designed to cause minimal disruption to the operation of a system. In most cases, the inspection can be carried out while the plant continues to run, minimising downtime. This is a decisive advantage over conventional inspection methods, which often require a complete interruption of operations. The drone is extremely efficient and ensures that your plant continues to run smoothly.

What types of data (e.g. images, videos, 3D scans) can be captured during an indoor drone inspection?

Drones capture a wide range of data that is essential for comprehensive analyses. High-resolution images, detailed videos, thermographic images and precise 3D scans are among the standard data collected during a drone inspection. This data provides a clear and comprehensive overview of the condition of the system and serves as a valuable basis for planning maintenance and repair measures. The drone delivers optimal results that enable informed decision-making.

In which cities does Kopterflug offer inspections?

We operate throughout Germany and offer our inspection services in numerous cities and regions. Our work focuses on cities such as Berlin, Hamburg, Munich, Stuttgart, Frankfurt am Main, Essen, Dortmund, Leipzig, Hanover, Bremen and many more. We also work in cities such as Ingolstadt, Ludwigshafen, Kassel, Heilbronn, Augsburg, Ulm, Wuppertal and many other locations. We come exactly where you need us.

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Frequently asked questions

The cost of a drone inspection cannot be quantified across the board, as they depend heavily on the specific requirements and challenges of the mission. At Kopterflug we know that Quality and expertise have their price, but this price is justified by the value we offer our customers.

Our many years of experience in industrial inspection enables us to deliver precise solutions for complex problems. For many years, we have built up our expertise in the inspection of demanding industrial plants using drones. This expertise is reflected in our numerous successful projects and references.

Why does a drone inspection with Kopterflug cost its price?

  1. Extensive experience and professionalismEvery project we carry out benefits from our years of experience and in-depth knowledge. We always arrive on site as a team of two to ensure maximum precision and safety.

  2. State-of-the-art technologyOur drones, such as the Flyability Elios 3, cost well over 45,000 euros and require regular, rigorous maintenance. Only such highly specialised equipment can provide the quality and accuracy that our customers expect from us.

  3. Complex data acquisition and processingCompliance with specific customer requirements and the professional preparation of the collected data are demanding processes that require in-depth technical understanding and state-of-the-art software.

  4. Problem costs in the high five- to six-figure rangeThe problems we solve for our customers often run into the five to six-figure euro range. Our inspections help to minimise these considerable costs through preventive maintenance and early damage detection.

  5. Years of expertiseOur expertise did not develop overnight. It has taken us years of intensive work, training and significant financial investment to reach the level we offer today. That's why our services have their price - they reflect the value we bring to our customers.

  6. Cheaper and safer than conventional methodsDespite the investment in technology and expertise, a drone inspection is still significantly cheaper and safer than conventional methods such as erecting scaffolding or using cranes. Especially when you consider the costs of production downtime.

ConclusionDrone inspection is more cost-effective and safer compared to traditional inspection methods. It is not "cheap" in absolute terms, but it is a smart investment. This is because the use of our specialised drones and the extensive expertise of our teams guarantee a level of quality and safety that other methods simply cannot offer. While "flying a drone somewhere outside" is a simple task, navigating safely and precisely in complex, often dangerous indoor spaces requires a level of professionalism and skill that few possess. We are the experts for this.

Working with Kopterflug starts with a no-obligation consultation. Contact us via our contact form or by phone to discuss your specific requirements. We will analyse your needs and create a tailor-made offer.

Kopterflug offers specialised inspection services with drones, both in the air and under water. Our range of services includes the inspection of industrial facilities, power plants, maritime infrastructure and more. We use state-of-the-art technologies, including high-resolution cameras and sonar systems, to capture precise data and provide detailed analyses. In addition to inspection, we also offer consulting services, customised inspection concepts and comprehensive documentation solutions to enable our customers to efficiently maintain and monitor their infrastructures.

Kopterflug works in various industries, including energy, oil and gas, chemicals, construction and infrastructure. We offer our services wherever precise inspections and surveys are required.

Kopterflug uses specialised drone technology for inspections in challenging and difficult-to-access environments. We offer comprehensive support in the planning and execution of inspection missions by developing customised concepts that meet the specific requirements of our customers. Our experienced teams precisely control the drones and capture high-quality data such as high-resolution images and 3D models, which are crucial for accurate analysis and documentation.

In addition, we provide full data analysis and reporting to enable informed decisions on maintenance and servicing. With our expertise and experience, we ensure that every inspection is efficient, safe and results-orientated so that our customers always get the best results.

An inspection begins with planning, during which we analyse the area to be inspected and the customer's specific requirements. We then carry out the inspection with our drones and create detailed reports and 3D models. All data is securely stored and can be used for further analysis.
Our inspections are designed to minimise disruption to ongoing operations. In many cases, our drone inspections can be carried out without interrupting operations.

Kopterflug uses a variety of modern technologies to carry out precise inspections and analyses for different areas of application. This includes drones with high-resolution cameras that deliver razor-sharp images and videos for detailed documentation. For complex and difficult-to-access areas, we also use 3D scanning and LiDAR technology to create accurate surveys and 3D models.

Specialised drones with optional sonar technology are used underwater to capture clear and reliable data even in murky waters. This combination of advanced sensor, imaging and data acquisition technologies enables us to offer customised solutions for the inspection, maintenance and monitoring of infrastructure in various industries.

The Kopterflug team consists of highly qualified and experienced specialists who can look back on numerous inspection projects in a wide range of sectors such as industry, energy generation and infrastructure. Our experts have in-depth knowledge of drone technology, inspection planning and data analysis and are familiar with the specific requirements and challenges of different environments.

Thanks to our many years of experience, we have successfully realised a large number of projects and continuously developed our processes and technologies. We attach great importance to regular training and further education in order to always remain at the cutting edge of technology and offer our customers the best possible quality and safety for every inspection. With Kopterflug, you can rely on a team that is characterised by professionalism, precision and commitment.

Working with Kopterflug offers you numerous advantages, ranging from our extensive experience and expertise to customised inspection solutions. With Kopterflug you benefit from:

  1. Experience and expertise: Our team has successfully completed countless projects in various industries and has a deep understanding of the specific requirements of each environment.

  2. Customised inspection solutions: We develop customised inspection concepts that are precisely tailored to your needs and use state-of-the-art drone technology to deliver precise and reliable results.

  3. Maximum safety and efficiency: By using remote-controlled drones, we minimise risks for personnel and systems while ensuring fast and effective inspections.

  4. Transparent communication: We value open and honest communication and will keep you informed of the progress and results of your inspections at all times.

  5. Complete documentation and data analysis: We not only provide you with high-quality reports, but also all the original material for your own analyses and decision-making processes.

With Kopterflug, you have a reliable partner who understands your goals and will do everything in its power to achieve them efficiently and safely.

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